AgMemo Northern Agricultural Region

Setting common runlines for machinery in a controlled traffic farming (CTF) system

Tractor pulling a deep ripper driving along main AB guidance lines set up for a 12.2m controlled traffic farming system.
Setting main AB lines and exporting them to all machines helps minimise compaction and takes the guess work out for machinery operators.

Developing a fully matched Controlled Traffic Farming (CTF) system based on wide seeders such as 60ft/18m is a challenge facing many growers.

Due to increasing size in area cropped, limited access to labour and the seeding window for optimal yield is narrowing, there is an unwillingness to reduce seeding width of machinery.

The ideal machinery matching ratio for controlled traffic farming is a 3:1, such as 36.6m sprayer and 12.2m seeder and header.

This is a nice neat fit to match wheel tracks however it is a challenging ratio to match with machinery over 50ft/15.24m, because sprayers over 150ft/45.72m are often not very practical.

Current options for matching machinery to an 18m seeder:

1) 18m header front

These are emerging into the market and can have some associated challenges with swathing, spreading straw and logistics of harvesting higher yielding crops, including distance travelled before unloading and difficulty unloading into a chaser bin from the main wheeltracks.

2) Two 12.2m seeders

This is a neat 3:1 matching ratio and requires two smaller tractors that can provide versatile use for more operations i.e. spreading, chasing.

However for low rainfall areas sourcing tractor drivers can be a challenge. Widening seeding row spacing to increase speed and increasing bin capacity can help achieve similar coverage to a larger seeding bar, although risks of weed infestation at wider row spacing and potential yield penalties need to be considered on a farm-by-farm basis.

3) Compromised 2:1:3 system

This system uses an 18m seeder, 36.6m sprayer and 12.2m header.

There is some overlap required on the edge of the paddock by either the seeder or the sprayer and header to line up the seeding and spraying wheel tracks.

The header lines up on the main wheel-tracks every fourth run.

The compromised system is becoming the preferred option for many growers.

It can achieve 18% wheel track coverage of a paddock.

This is not the 9-12% target of a 3:1 ratio but better than an unmatched system which results in approximately 40% of the paddock wheeled (often higher if duals are considered).

Setting run lines

It is possible to set up common run lines for all machines using appropriate farm precision agriculture software to take the guess work out of which lines to follow when starting each operation in the paddock.

3:1 machinery matching ratio (12m:36m or 40ft:120ft)

For a 3:1 ratio i.e. 12m:36m system all AB lines can be set from the boundary at the appropriate implement width and the wheel tracks will line up (Figure 1).

diagram showing a 3 to 1 matching machinery ratio of a 12.2m header, 36.6m sprayer and 12.2m seeder. The main AB line is the first sprayer run.
Figure 1 - 3:1 matching ratio 12.2m seeder (brown), 12.2m header (yellow) and 36.6m sprayer (green) (40 foot Seeder, 40 foot Header and 120 foot Sprayer). Each square represents 3m. All AB's can be set from the paddock boundary and will match.
2:1:3 machinery matching ratio (18m:36.6m:12.2m or 60ft:120ft:40ft)

Overlapping the sprayer and header in a 18m:36.6m:12.2m requires a bit more planning initially.

The choice of machine to overlap comes down to personal preference.

Some farmers opt to overlap the sprayer and header, because the sprayer commonly has section control so there is less excess input cost.

Others will overlap the seeder as the sprayer is in the paddock 4-5 times.

Growers using this system have observed that it doesn’t really take up extra time overlapping machines as paddocks are generally not perfectly square so some overlap is required on the edges.

If overlapping the seeder in a 2:1:3 ratio e.g .18m seeder, 36.6m sprayer, 12.2m header use the first sprayer runline as the main AB line for all machines (Figure 2).

Diagram showing the machinery line up from the edge of the paddock if the seeder is over lapped in an 18m seeder, 36.6m and 12.2m header controlled traffic system. The main AB line is the first sprayer run.
Figure 2 - 2:1:3 ratio overlapping the seeder (40 foot Header, 60 foot Seeder and 120 foot sprayer). Each square represents 3m. First sprayer run  sets the AB run line for all machines. First lap of seeder has a 9m overlap.

By overlapping the sprayer and header the sprayer will match every second seeder run and the header will have its own wheel tracks in between.

The third seeder runline will be the main AB line that will match the tracks of all machines (Figure 3).

Diagram showing the machinery line up from the edge of the paddock if the sprayer and header overlap in an 18m seeder, 36.6m and 12.2m header controlled traffic system. The main AB line is the third seeding run.
Figure 3 - Layout of a 2:1:3 matching ratio controlled traffic farming system overlapping the sprayer (40 foot Header, 60 foot Seeder and 120 foot sprayer). Each square represents 3m. Third run in for the Seeder sets the AB run line for all machines. Outside lap of sprayer is from the boundary, second lap is with 9m off set. Header starts with 3m off set from boundary or just pick up the AB from the 3rd Seeder run.  

 

The following method will help set up common run lines in a 60ft: 120ft: 40ft system for overlapping the sprayer and header.

  1. Create accurate boundaries either by driving the boundary or using a coverage map. Ideally use an RTK 2cm GPS signal however a slightly lower accuracy GPS system such as the RTX Centerpoint (4cm) is proving to be a workable option as long as it is set up correctly. Accurate boundaries are critical as your machine guidance will be working from these surveyed boundaries to steer the outside laps! They are also important for machines fitted with auto-switching and section control seeders switching off on headlands prior to it being seeded.
  2. Seeder 18m- From the selected edge of the paddock you will need to set a main AB line or master runline (choose a name you will remember).  This will be three seeder widths from the boundary. Set the swath width to 36.6m then use it to create the master runline from the boundary.
  3. For the 36.6m Sprayer-the first outside lap is a full sprayer width run which is also set from the boundary.  For the second spray lap create a 9m offset back towards the boundary which should be compensated for on the boom by the auto section control. This step needs to be done in the paddock then once you have driven these run lines you can re-export them back to your software for duplication.  Alternatively, you can import the main AB lines from the farm software and do the 9m shift in the display once they have been imported, but do not move them back to the software.
  4. Header 12.2m –There are several ways to do this. You could set up headland guidance at the same time then use this for the first two laps and overlay it on to the master AB. This will give you a line with only 3m of crop (the required overlap on the header) and also allows for mis-shaped paddocks. Alternatively, start on the master runlines in the paddock and work back from these, which will leave the 3m (or more) depending on the paddock shape to clean up.
1:3:2 machinery matching ratio (24m:12m:36m or 120ft:40ft:80ft)

In a 24.4m seeder, 12.2m header, 36.4m sprayer system the second run of the seeder sets the main AB line for all machinery (Figure 4).

Diagram showing the machinery layout of a 24.4m seeder, 36.6m sprayer and 12.2m header from the edge of the paddock. The main AB line is the second seeder run.
Figure 4 - Layout of a 1:3:2 matching ratio 36.6m sprayer, 12.2m header, 24.4m seeder matching ratio controlled traffic farming system overlapping the sprayer (40 foot Header, 80 foot Seeder and 120 foot Sprayer). Each square represents 3m. Second run in for Seeder sets the AB's for all machines. First lap of sprayer is from boundary, then with a 18m off set to then match Seeder AB's.  Second Header run is with a 6m off set.

Once common AB lines are created they can be exported along with paddock boundaries and uploaded in to the guidance screens in the cab of all machines.

This will help minimise compaction and assist collecting good quality data for precision agriculture apps such as yield mapping.

Remember, John Deere and Trimble systems operate different geographic straight line guidance calculation so you must remember this when operating a mixed guidance fleet.

You can record runlines in a John Deere machine to calculate with the Trimble system (non john deere guidance 2) but not the other way round. To get around this problem some farmers have driven a machine with each system behind the other to set the master AB line in the paddock.

However if the non JD guidance 2 is NOT used AB lines can often be up to 0.5m out in a 1km run therefore using one type of guidance system if possible is preferable.

Acknowledgement: DAFWA’s GRDC funded project DAW243 “Minimising the effect of compaction on crop yield”.

For more information contact Bindi Isbister, Development Officer, Geraldton, on +61 (0)8 9956 8555.

Co-authors of this article were Nigel Metz, South East Premium Wheat Growers Association and Julien Coles, Precision Technology Solutions.

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